Synthesis and modification of zeolite KL

PETR 59

Yiliang Chen, liangchen@zzu.edu.cn1, JIanzhao Qin1, Junhong Zhao1, Shiling Guo2, Yuzhong Zhan2, Jun Xu2, and Dongyan Wei2. (1) Zhengzhou University, Zhengzhou, 450002, China, (2) Zengzhou University
In this study, powdered silicon dioxide, potassium dioxide and sodium dioxide were used as starting materials to prepare zeolites K-L. We examined the influence of reaction temperature, time and the content of the seeds on the formation of zeolites. A large scale synthesis was carried out in a 50-litre reactor under the optimized conditions. Treatment of the obtained zeolites KL with a series of ionic exchange and dealuminization led to the final solid products, which were characterized by the X-ray diffraction, TPD (Temperature-Programmed Desorption), TG, N2-BET, pyridine-adsorption IR, SEM, and chemical composition analysis. The zeolites L were prepared by heating a gel mixture of the starting materials in a high-pressure stainless steel autoclave at 150°C for 48 hours under the self-generated pressure. Zeolite L is a well-defined crystal: N2-BET surface area 407.65 m2/g, and particle size about 3 ƒÝm. It is stable at temperatures above 1000°C in the TG analysis. The decationization of zeolite L was carried out by exchanging its K+ ion with NH4+ ions from ammonium chloride, ammonium sulfate or ammonium nitrate. The ammonium-ion exchanged molecular sieves were then heated to drive off ammonia, resulting in the hydrogen form of Zeolites L. The effects of various ion-exchange conditions to the exchange degree and the framework of zeolites L including reaction temperature, time, solid/liquid ratio, and calcinations temperature were investigated in this paper. It has been found that the mass percent of the potassium oxide can be reduced to below 1.0% while the framework of the zeolites L retains intact.